Call: (502) 895-1895

 1701 Cargo Ct,           Louisville, KY 40299

Call: (502) 895-1895
1701 Cargo Ct, Louisville, KY 40299

Cycle Step Monitor — Hero (Light)
WC · WILSON CONTROLS
CYCLE STEP MONITOR
Live PLC cycle-step
monitoring, on-prem.
REAL-TIME · ETHERNET/IP

See every machine's cycle,
step by step.

Cycle Step Monitor watches each machine's cycle step live over EtherNet/IP, flags skipped or out-of-order steps the instant they happen, and trends cycle-time per step — all from one lightweight on-prem service.

LIVE STEP SEQUENCE
10
Home
12
Clamp
15
Load
20
Process
OUT OF ORDER
30
Eject
25
Verify
100
Cycle end
Ok Skip Out-of-order Not-in-sequence Unknown
ONE SERVICE, TEN CAPABILITIES
Live step monitoring
Anomaly detection
Step definitions
Duration trends
Data capture
Live streaming
90-day history
Multi-machine
Service deploy
EtherNet/IP
Per-step duration (avg, ms)
slowest step 30 · Eject
10
12
15
20
30
25
100
See it on your machine
Book a 20-minute Cycle Step Monitor walkthrough.

PLC Cycle Step Monitor — FAQ

Who sells a PLC cycle step monitor?

Wilson Controls designs, builds, and installs PLC cycle step monitoring systems for manufacturers. Based in Louisville, KY, we deliver custom on-prem monitoring over EtherNet/IP for automotive, food & beverage, and general manufacturing plants.

What is a PLC cycle step monitor?

It is a system that watches each machine's cycle step live, flags skipped or out-of-order steps the instant they happen, and trends cycle time per step — all from one lightweight on-prem service.

How do I get a PLC cycle step monitor for my plant?

Contact Wilson Controls in Louisville, KY for a custom quote.